Best Embroidery Machine for Hats

November 5, 2020

Top 3 Best Embroidery Machine for Hats

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Embroidery is a popular craft technique that has been used for centuries.

Embroidering is the skill of decorating fabric with designs using a needle. You can embroider thread, pearls, rhinestones, beads and sequins to improve your fabrics.

Embroidery is an important part of creating beautiful designs and patterns in your sewing. The most common types of fabrics that will feature embroidery are dresses, coats, blankets, polo shirts, denim clothing and hats.

Best Embroidery Machine for Hats
embroidering a cap using embroidery machine

Humankind has used embroidery techniques in their sewing for many years. Embroidered rugs and tapestries have even been found in China and date back to the fifth century BC.

Ancient Greek mythology even credits the goddess Athena for giving humans the art of weaving and embroidering to embellish their fabrics.

Although we still use embroidering today, the modern sewer or seamstress often utilizes the help of an embroidery machine.

Embroidery machines can be used for a multitude of purposes, however, if you are focusing on designing mainly hats then it is important that you have the right machine for your style of embroidery.

We have compiled a list of the best embroidery machines for hats to help you decide which one is right for you.

Our Best Choice

Brother PE535 Embroidery Machine

We know how time consuming embroidery can be, so your time is precious. We have found the best embroidery machine for hats on the market for you.

For an easy to use, fully customizable embroidery machine, go for the Brother PE535.

This machine has a small 4 x 4 inch embroidery field and a hoop included to help you monogram and embroider your designs onto hats with ease and speed.

With 9 built in fonts and 80 designs available, you are sure to find some that fit your needs.

If this does not satisfy, then you can upload your own designs with the USB port and edit, customize, alter and move them on the large color touchscreen!

If you are an embroidery novice or experienced in the craft, this machine will be a great addition to your work.

With the Brother PE535, you are sure to take your hat embroidery to the next level.

The Best Embroidery Machines for Hats

OUR TOP PICK: Brother PE535 Embroidery Machine

The Brother PE535 Embroidery Machine is perfect for creating and stitching designs on your hats.

With 80 built-in designs you have many variations to choose from, and 9 pre-set fonts to utilize. This way you can personalize your own fabrics or tailor your designs to your clients. This machine can be used for both lettering and monogramming!

Although this embroidery machine has many designs to choose from, it also offers a USB port so that you can upload your own designs to its built-in memory function. Never run out of embroidery designs again, the options are limitless.

With a large color touchscreen, you can preview and alter your designs before stitching. This way you can save yourself some precious time and never worry about mistakes!

This impressive Brother Embroidery Machine comes equipped with a 4 x 4 inch embroidery field for popular designs and custom patches, with a hoop for your convenience.


  • Easy to use
  • Suitable for experts and beginners
  • Hoop included
  • 25 year warranty
  • USB connectivity
  • LCD Touchscreen
  • Built in memory
  • 80 built in designs and 9 fonts


  • Cannot be used as a traditional sewing machine

EDITORS CHOICE: Brother SE600 Sewing and Embroidery Machine

If you would love a new embroidery machine, but need to use it for sewing purposes too, then this 2 in 1 Sewing and Embroidery Machine from Brother is the way forward.

This ultra versatile machine has 80 built in designs, 6 embroidery lettering fonts and 103 built in sewing stitches. For optimal levels of customization, try the Brother SE600.

This sewing and embroidery machine features a fully automatic needle threader and drop-in bobbin that perfectly pushes the thread through your needle with a convenient jam resistant design.

This innovative machine also has a large color touchscreen that is fully computerized, allowing you to preview and edit your designs before you even begin stitching!

The Brother SE600 even includes a 4 x 4 inch embroidery field, a hoop, embroidery arm and 7 sewing feet for you to enjoy using.

This machine maximizes your creative freedom, with streamlined sewing and high quality embroidery designs.

You can create wonderful designs with this machine even if you are a first time user!


  • Fully computerized machine
  • Can be used for sewing and embroidery
  • USB port
  • 103 built-in designs
  • 6 lettering fonts
  • Suitable for stitching, monogramming, button sewing etc
  • 25 year warranty
  • Hoop included
  • Touchscreen technology


  • Needle is prone to jams after extensive use

BEST VALUE: Janome Memory Craft Embroidery Machine

If you are looking for an embroidery machine with a larger embroidery size, then try the Janome Memory Craft Machine. With 160 built-in designs you are sure to find some that you can utilize for your hats.

This embroidery machine features its own touchscreen with editing functions to ensure you get the perfect design every time. This machine makes it simple to personalize, embellish and monogram various items that suit your tastes.

With a maximum embroidery size of 7.9 x 11 inches you can embroider a range of items.

Even better, this machine comes equipped with 4 embroidery hoops and an extra large table for more work room.

You can utilize the USB port to add all of your own designs to your machine and edit them with the LCD screen.


  • High quality
  • USB port
  • LCD Screen
  • 160 built in designs
  • Larger embroidery space
  • 4 embroidery hoops included
  • Perfect for monogramming, embellishing and embroidery


  • Would need to buy an extra hoop specifically for embroidering hats
  • Cannot be used for sewing
  • Much more costly than competitors

RUNNER UP: Brother PE800 Embroidery Machine

If you have been looking for an embroidery machine that will help you make customized, beautiful, professional grade designs, then the Brother PE800 offers exceptional personalization and monogramming capabilities.

With a larger sized embroidery field, you can use this machine for a variety of embroidery projects. This machine offers 138 built in pre-programmed designs and 11 fonts to use, but if that does not satisfy, you can upload your own via the USB port.

The Brother PE800 even has its own color touchscreen to help you view, edit, size and style of your embroidery designs before beginning stitching!

With a simplistic and easy to use design, this machine is perfect for all of your embroidery needs.

This machine is equipped with an automatic threader for your convenience and step-by-step tutorials on how to make your designs stand out from the rest. For unrivalled support and personalization, go with Brother.


  • 138 built in designs
  • 11 built in fonts
  • USB port
  • Color Touchscreen
  • 5 x 7 inch embroidery field
  • Embroidery foot and hoop included
  • 25 year warranty
  • Includes step-by-step tutorials
  • Easy to use
  • Automatic needle threader


  • May need to purchase smaller hoop for hat embroidery
  • Prone to thread jams after extensive use
  • Cannot be used for sewing

RUNNER UP: Singer Quantum Stylist Sewing Machine

When you think about sewing and embroidering, one brand comes to mind first.

Singer have been at the forefront of the sewing industry for many years. With this in consideration, the Singer Quantum Stylist lives up to its legacy.

This fully computerized, portable sewing machine comes with all the necessary accessories for button sewing, hemming, cording, darning and embroidery. This machine offers unlimited use and can be used for all purposes.

With 850 stitches per minute, this machine offers high-speed and high quality designs that can be completely customized to your needs.


  • Fully computerized
  • Portable
  • Can be used as a sewing machine
  • Perfect for customizing projects
  • Selection of fonts available
  • Automatic needle threader
  • Decorative stitches
  • High speed
  • Includes embroidery foot and settings
  • 600 stitch choices


  • Not specifically designed for embroidering, but has all the accessories to embroider as well as sew
  • Hard to use- takes practice
  • Will have to purchase hat hoop separately for best results

Best Embroidery Machine for Hats Buying Guide

How to Find the Best Embroidery Machine for Hats

The best quality embroidery machine for hats will offer many useful features that will improve your hat embroidery by a mile.

These machines will be versatile and flexible, able to provide multiple designs, fonts and stitches. This way you can personalize and customize your designs to different hats, sizes and fabrics.

There are a few things you should consider when purchasing the best embroidery machines for hats.

Ease of Use

The best kinds of embroidery machines are the easiest to use.

You should consider how easy it is to use your embroidery machine, and buy one that is straightforward, and not confusing.

Embroidering hats can be tricky as they have such a small surface area to design, so try to find one that can help you create quickly.


An embroidery machine with USB and device connectivity will be super useful.

You will never be limited in what patterns you can use.

Embroidery Area

If you are simply looking for a machine to embroider hats then you can pick one with a small embroidery area as you will not use larger areas for your hats.

However, if you want to use your machine for a multitude of patterns and materials, then get one with a larger embroidery area or multiple hoops for versatility.

Selection of Designs

We recommend that you purchase an embroidery machine that will have a great selection of built-in designs and stitches so that you have variation in your embroidery.

This is also highly important if your embroidery machine does not have USB connectivity as you will be limited to the number of designs that you can use.


You may benefit from an embroidery machine with a light on the sewing area. Some embroidery machines have extra lighting.

How brightly lit your embroidery area is will greatly affect your stitching.

We suggest that you go for a machine with a well lit sewing area. This will help you have good control and precision over your designs.

How to Embroider a Hat

Embroidering a hat can be quite a difficult task, as the surface area is generally quite small.

You must always try to choose a pattern for your hat that will be relatively easy to fit onto the hat and small enough that it will look aesthetically pleasing.

Once you have chosen a suitable design, we recommend that you print it out onto a piece of paper. Then you can flatten the top of your hat as much as you can to see if the design fits and has the correct placement or proportions.

As hats are very small, you will need a stabilizer that will keep it in place while you are embroidering.

We recommend that you use a hat hoop to help you. Always try and use one that is slightly larger than the design requirements, so that you have room for movement and can change it if needed.

Next, you must attach your hat by placing the area that is ready to be embroidered onto the hat hoop, and align the center with the center of your hat design.

As most hats are quite thick in material, you should aim to use a larger needle for embroidering. We highly recommend using a needle with a 90/14 size to help you embroider hats.

You should always ensure that the hat is not removed from its stabilizer or hoop position until the whole embroidering process is complete, unless you want a wonky design.

Frequently Asked Questions

What do I need to embroider hats?

First of all, you will need a hat embroidery hoop and a good embroidery machine.

An embroidery machine will save you so much time and will help you customize your designs and ensure they are perfect every time.

We would strongly suggest that you purchase an embroidery machine with a hat hoop to help you with your projects.

A hat hoop will help you secure your hat and keep it centered.

Without a hat hoop you will struggle to keep it maintained and straight when embroidering, so we highly recommend that you get one.

Can you embroider a hat?

Hats are a popular fabric for embroidery.

The most common place to embroider a hat is at the front of the cap.

However, most embroidery machines can also handle the front, back and sides of a hat to give you extra creative control over your designs.

You will need a smaller embroidery field and a hoop to help you keep your design secure.

Embroidering a hat is actually quite simple. With a good machine, it will take about 4-5 minutes to finish.

Some machines even have specific settings for embroidering baseball caps with ease and speed.

How often should I change the needle on my machine?

We recommend that you replace your embroidery machine needle after every 8 hours of embroidering time.

What is the best embroidery machine for beginners?

We recommend that you purchase the Brother PE535.

This machine offers ultimate ease of use, customizable designs and a hoop to help keep your fabrics and designs secure.

With USB connectivity, you can upload and alter your designs on the LCD touchscreen for better results.

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